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KIND OF A BIG DILLPrecision • Engineering • AI
CAPABILITY // 01 • MECHANICAL CAD • FEA • DFM

Mechanical &
Structural Engineering

We bridge the gap between abstract concept and precision fabrication. From complex injection tooling packages in hardened H13 steel to automotive reverse engineering assemblies and automated structural gantries.

Live In-Browser CAD Engine

Interactive 3D Assembly & Exploded View

Drag to 360° rotate • Use slider for exploded view disassembly • Switch between PBR Shaded, FEA Stress Heatmap, and X-Ray Ghost modes.

Camera:
EXPLODED ASSEMBLY DISPERSAL35% DISPERSED
ASSEMBLEDEXPLODED
🖱️ Drag to 360° Rotate • Scroll / Pinch to Zoom • Right-Click to PanKBD PRECISION VERIFIED
Cincinnati Inc. & MQ AutomationFull-Scale Industrial Machine Framework

CLX 4020 Automated Industrial Machine Enclosure

Designed a comprehensive, multi-tiered safety and debris enclosure for the Cincinnati CLX 4020 fiber laser cutting system. Engineered using modular Bosch Rexroth aluminum profile extrusions, custom 6061-T6 structural plates, and integrated sliding operator access doors.

TECHNICAL SPECIFICATIONS
Structural Framing:Bosch Rexroth 40x80L, 40x40L, 30x30L Aluminum Struts
Overall Dimensions:6,315 mm (L) × 4,111 mm (W) × 2,140 mm (H)
Custom Brackets:6061-T6 CNC Machined Aluminum (Millimeter GD&T)
Drawing Set:17-Sheet ASME Y14.5-2009 Drawing Package
Master BOM:70+ Line Item Automated Assembly Hierarchy
ENGINEERING DELIVERABLES
  • ✓Complete Top-Level CAD Assembly: Multi-frame hierarchy (Operator End, Load Frame End, X1/X2 Side, Roof)
  • ✓ASME Y14.5-2009 Drawing Package: 17-sheet drawing set with complete GD&T tolerancing and cut lists
  • ✓Automated Master BOM: 70+ line item grouped BOM covering extrusion finishing codes, miter cuts, and hardware
  • ✓Custom 6061-T6 Machined Components: Base mounting plates, slide blocks, and latch plates
AI CAD Co-Pilot Diagnostic
ACTIVE

DFM ANALYSIS: Standardized Bosch Rexroth extrusion slots and 0.063″ sheet metal bend radii eliminate tooling changeovers, reducing on-site installation time by 45%.

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Engineering Disciplines

DISCIPLINE // 01

3D CAD Modeling & Assemblies

Full-scale parametric part and complex assembly design in SolidWorks and Autodesk Inventor. We generate production-ready 2D drawing packages with full GD&T according to ASME Y14.5 standards.

  • Complex parametric surfacing
  • Full kinematic assembly validation
  • ASME Y14.5 standard GD&T drawings
DISCIPLINE // 02

Finite Element Analysis (FEA)

Rigorous computational stress, thermal gradient, dynamic vibration, and structural deflection analysis to eliminate failure modes prior to steel cutting.

  • Static & dynamic structural loading
  • Thermal distribution & conformal cooling
  • Fatigue life & yield safety margin verification
DISCIPLINE // 03

Production Tooling & Mold Design

Turnkey design of injection molding dies, progressive stamping tools, and precision CNC workholding fixtures engineered for high-wear resin and metallic systems.

  • Parting line & shut-off optimization
  • Modular replaceable core/cavity inserts
  • Hot runner valve gate & conformal cooling integration
DISCIPLINE // 04

Reverse Engineering & Metrology

High-resolution 3D optical scanning, CMM inspection, and precise CAD reconstruction for legacy components, obsolete aftermarket parts, or competitive teardowns.

  • Point-cloud to parametric CAD conversion
  • Deviation mapping & dimensional verification
  • First Article Inspection (FAI) reports
Turnkey Tooling

Production Mold Packages

Engineered tooling configurations tailored to your production volume, lead time constraints, and resin abrasive characteristics.

Most Popular

Flexible Production Package

Standard Lead Time

A mechanically robust tooling package designed for long-term reliability and risk mitigation. Utilizes modular design for cost-effective geometry evolution.

Lead Time: 8-9 Weeks
  • ✓ Mechanical Tool Design, 3D CAD Layout & DFAM
  • ✓ Base: Hardened H13 Tool Steel (48-52 HRC)
  • ✓ Modular Replaceable Machined Inserts
  • ✓ Straight-drilled CNC waterlines
  • ✓ CMM Metrology Verification & 25-Sample FAI
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Expedited

Priority Routing Package

Expedited Build

Compresses build schedules through priority CNC spindle allocation, overnight material sourcing, and dedicated shift overtime.

Lead Time: 5-6 Weeks
  • ✓ Expedited 3D CAD Layout & Machine Lock-in
  • ✓ Priority spindle allocation & overnight material sourcing
  • ✓ Hardened H13 Tool Steel construction
  • ✓ Rapid First Article Sample delivery
  • ✓ Schedule delay recovery guarantee
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High-Volume

Advanced Process Automation

Smart Automated Production

Engineered for maximum cycle optimization and automated quality tracking with integrated cavity sensors and conformal cooling.

Lead Time: 12-14 Weeks
  • ✓ Conformal thermal pathway simulation
  • ✓ H13 Base with CPM-10V Powder Metallurgy Inserts (60+ HRC)
  • ✓ Integrated Hot Runner with Automated Valve Gates
  • ✓ Conformal cooling (20-40% cycle time reduction)
  • ✓ In-mold cavity pressure & temperature sensor logging
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Ready to Manufacture?

Have a STEP or Native CAD file ready for review?

Upload your CAD models for a confidential DFM review, FEA stress simulation, and tooling feasibility report within 24 business hours.

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